Custom Lithium Battery & Swappable Battery for E-Motorcycle Solutions
TYCORUN specializes in custom lithium battery solutions designed for commercial battery swapping applications. Our comprehensive product lineup includes intelligent battery swapping cabinets, high-performance lithium batteries, and electric two- and three-wheelers.
Each battery is built with premium-grade cells and supports high-frequency daily cycling, ensuring long life, shock resistance, and top-tier safety. Integrated 4G and GPS modules enable real-time tracking and remote diagnostics.
The smart swapping cabinets feature intelligent charging, easy maintenance, and instant fault alerts to maximize operational uptime. Paired with our dual-battery electric motorcycles – offering over 100 km range and speeds up to 100 km/h – TYCORUN provides a fully integrated solution ideal for delivery, logistics, and passenger transport.
TYCORUN: Custom Lithium Battery Solutions for Electric Two-Wheelers
TYCORUN specializes in designing and manufacturing custom lithium battery packs specifically for electric two-and three-wheelers, including motorcycles, scooters, and tricycles.
Since 2007, we have been serving OEMs with tailor-made battery solutions that meet the strict technical and structural requirements of modern EV platforms—covering voltage, capacity, compact size, thermal management, and smart BMS integration. Our batteries are engineered for high-frequency daily use, offering superior durability, shock resistance, and real-time connectivity via 4G/GPS.
From prototype to mass production, every TYCORUN battery is optimized to seamlessly integrate into the vehicle, delivering enhanced range, better power efficiency, and lower maintenance costs. With proven experience across 35+ countries, we provide dependable energy solutions that support smarter, cleaner, and more profitable two-wheeler operations.
Extensive Experience in Custom Lithium Battery Development
TYCORUN has over a decade of experience in lithium battery development and manufacturing, serving sectors such as electric mobility, energy storage, and industrial equipment. With advanced automated production lines and full-process capabilities – from cell selection and battery structure design to BMS development and pack integration – TYCORUN delivers high-performance, high-safety customized battery solutions. Backed by a professional engineering team and strict quality control system, our batteries are widely used in global commercial projects, showcasing strong technical expertise and industry leadership.
TYCORUN offers over 300 highly customizable lithium battery models to meet diverse application needs worldwide.
Over 17 Years of Specialized Experience
With more than 17 years of experience, TYCORUN has a proven track record in custom battery development.
In-House Technical Expertise
Our deep in-house expertise ensures complete control over design, manufacturing, and quality of custom lithium batteries.
Battery Services We Provide
Battery Swapping Solutions
Comprehensive offerings including battery swapping stations, electric motorcycles, replaceable batteries, and dedicated battery swapping apps for seamless user experience.
Innovative research and development capabilities focused on battery optimization, safety design, protection mechanisms, and real-time system monitoring.
Professional technical support, consulting, troubleshooting services, and remote monitoring to ensure smooth operation throughout the battery lifecycle.
Customizing a lithium-ion battery is essential due to the diverse specifications and performance requirements of different electric vehicles. Each motorcycle model may demand unique battery parameters such as voltage, capacity, size, and safety features. Additionally, some models with higher energy consumption require batteries with greater capacity or enhanced functionality to meet operational demands.
Custom lithium batteries offer tailored solutions that not only optimize vehicle performance but also address specific use-case challenges. In particular scenarios, they can significantly reduce overall costs. For example, electric motorcycle users who utilize battery swapping stations can purchase motorcycles without batteries, relying instead on custom-designed batteries compatible with swap cabinets.
This approach lowers the initial vehicle purchase price and transfers the responsibility of battery charging and maintenance to the swap infrastructure. Consequently, it reduces downtime, operational costs, and maintenance complexities, delivering a more efficient and cost-effective ownership experience.
Custom Lithium Batteries: Comprehensive Overview and Key Advantages
In the era of electrification, electric motorcycles have emerged and become a common ways of transportation. For a better motorcycle riding experience, getting a good, long-lasting battery has always been a challenge.However, a custom lithium battery may be the best option in this regard. Here, this article will explain everything you need to know about the custom lithium battery and why it is the best option for electric motorcycle.
Lithium-ion batteries are the most popular type of rechargeable batteries, and they are used to power many devices, from solar system to electric vehicles and, most recently, electric motorcycles, which is mainly made up of lithium ions.
Lithium-ion batteries rank very high among rechargeable batteries. However, common or standard production lithium-ion batteries may not be suitable for motorcycles or may not be functional enough to give motorcycle maximum efficiency, hence, the introduction of the custom lithium battery. The custom lithium-ion battery is produced specially for devices like electric motorcycles that need special modifications. It is customized to perform at a higher level, with higher capacity and durability to fit motorcycle.
Which parts of a lithium battery can be customized
Lithium-ion batteries are stable and reliable, as we have already established, and they can operate at a higher level than regular batteries. However, the customized versions can be adjusted of capacity and efficiency. The process targets specific parts of the battery, including the current, voltage, temperature, and general capacity. Once these parameters are modified, the battery becomes more functional and can perform as a customized motorcycle battery. The battery hardware can also be a customization target if the user demands a different battery shape or size.
What are the characteristics of motorcycle battery
Whether you are operating a sophisticated electric motorcycle or the simplest model, there’s no denying that the battery is one of the most parts. here are some of the motorcycle battery characteristics that make it so important.
● CCA for Power Ability: CCA is short for cold crank amp, and it refers to the ability of a battery to power a device. Motorcycle Batteries have this as one of their characteristics. ● Durability: Nobody wants to get stranded on the road with a depleted battery. This is why motorcycle batteries are made durable, so they can last for extended periods before running down. ● Fast Charging: Since motorcycle batteries are rechargeable, they should support fast charging to avoid wasting time. ● Replaceable: Battery swapping is popular among electric motorcycles, as it offers a fast and reliable way of getting a fully charged battery. Hence, one characteristic of modern motorcycle batteries is that they can be easily removed and swapped.
Normal lithium battery vs. custom motorcycle battery for battery swap
Battery swapping is a new technology that supports and allow motorcycle drivers to exchange drained batteries with fully charged ones at swap station. this technology is critical to avoid the time wastage associated with battery charging, and electric motorcycle owners are getting more fond of the idea. While this process is considered pretty straightforward for normal lithium battery users, it may become a bit more tricky for custom motorcycle battery owners.
This is because battery swapping usually requires the replacement battery to be similar to the former. Therefore, custom motorcycle battery users may have to make do with custom swap stations, which are more difficult to come by. Normal batteries cannot be used in the swap station. The battery swap stations only support those customized batteries that match them.
First of all, parameters such as the current and voltage of the battery need to match with the swap stations, and swap stations can only charge batteries of specific specifications. Secondly, the interface of the battery also needs to be customized according to the situation of the battery swapping stations in order to support connecting and charging. Last but not least, the most important thing is that the battery size, packaging, built-in IC card, and the most important communication protocol configurations also need to be customized according to requirements, so as to ensure the normal use of the battery.
What are the advantages and disadvantages of custom lithium batteries
The advantages of custom lithium batteries are very significant and are pretty evident in how they function. Here are some of these advantages include：
– Since the capacity of a lithium battery can be customized, under circumstances of customizing the batteries to a high capacity, they are more durable with longer mileage range than regular batteries of unified standards. – A custom lithium battery packs can be designed in series and parallel according to requirements, so there may be a higher voltage. – The battery materials and cell quality are controllable for a custom motorcycle battery pack, which makes it possible that custom motorcycle batteries could have a longer life cycle and even deliver up to 6 years of high performance.
But despite all the numerous advantages of custom lithium-ion batteries, it is worth noting that they also have a few downsides. For one, the customization process is complicated, and the requirements for battery quality and longer time-consuming is higher, which requires a strict standard for the custom motorcycle battery manufacturers. Next, if the battery is not customized perfectly, it can be dangerous to the motorcycle and the rider. Finally, the high production requirement automatically translates to high purchase costs.
How to customize a lithium battery
Manufacturing or coupling a custom lithium battery is not as straightforward as you may think, which is why it is best left to the experts. The process usually involves different stages of modification targeted at different needs, depending on the customer’s specifications. Here’s an outline of how lithium batteries are customized.
First, the requirements, specifications, and customer preferences are studied to understand what is needed for the task. Next, a design will be made to get a picture of the target structure. After this stage, the manufacturers will work on designing the sample production, testing the preliminary functions, and fixing bugs. The entire customization process can take rather long time, after which the battery will be ready. The final step will involve safety testing and packaging before the product can be declared ready for use.
How does a custom motorcycle battery match a motorcycle
Matching a custom motorcycle battery with a motorcycle is often not as complicated as it sounds. It usually involves using a battery API or manager interface to monitor the battery information. The data displayed on the API interface will give you an idea of the comparability level to know if the custom battery matches the motorcycle. And also, the parameters of the power system should also match each other.
How to guarantee the quality of custom motorcycle battery
While custom lithium batteries are arguably the real deal, it goes without saying that you can only enjoy the benefits when you secure a quality battery. Measuring the quality of your custom motorcycle battery requires that you observe several aspects. First, you must ensure that the rate and voltage are as you expect them to be. Then, you still have to consider the internal resistance and a few other related parameters to endure they meet the desired requirements.
What to consider when choosing a custom lithium battery manufacturer
The intricacy of a custom lithium battery means it requires expertise to produce, and you want to entrust this task to the best of the best. Well, the first thing to consider when choosing a custom motorcycle battery manufacturer is their experience. The more experienced they are with custom lithium batteries, the more trustworthy they can be. However, you may need to refer to their previous jobs to analyze their level of expertise. Finally, they must have all the necessary equipment to perform this task perfectly, as a workman is often only as good as his tools.
Tips for building a custom lithium battery
As earlier stated, customizing a lithium-ion battery can be tricky and may require the highest level of expertise. But here are some tips to help you get the hang of the basics of building a custom lithium battery.
– Understand the model of the motorcycle or ebike and the battery requirements. This can include the bike battery voltage, current, and capacity requirements. – Select the best manufacturers for this task. This is possibly the most important tip for building custom motorcycle battery.
How to charge a custom lithium battery
Charging a custom lithium battery is not the most difficult task. Of course, you must pay special attention to ensure you don’t overcharge it, as this can permanently damage the battery. That said, here are the two ways of charging a custom lithium battery.
● Battery Charger: This method uses an appropriate battery charger to deliver current to the battery until it reaches the desired voltage. ● Motorcycle Charging Station: These stations are just like gas stations, and more of them are being established to match the rise in electric motorcycle usage. ● Battery swapping station: it is also an ideal choice to get the custom lithium batteries charged in the battery swapping stations. The batteries are scientifically charged and maintained in the battery station, which means motorcycle riders don’t have to worry about the security of the batteries, and also it’s a big save of time. For the motorcycle riders, the only thing needs to be done is scanning the swapping cabinet to swap the batteries.
How long does a custom lithium battery usually last
Regular lithium-ion batteries can have an average charging cycle of 2000 and can last up to 5 years. However, since customization adds durability, you’ll typically expect your custom lithium battery to last longer. Well, it certainly does, as the average lifespan of custom lithium batteries is 6 – 7 years, with a charging cycle of up to 3000.
How to maintain a custom lithium battery
Proper maintenance can significantly improve your custom lithium-ion battery life cycle, and here are some maintenance tips. – Avoid fully charging your custom battery to 100%, unlike regular lead-acid batteries. – Also, avoid letting your custom lithium battery dip below 30% before initiating a recharge. – Charging your custom motorcycle battery below 0°C can cause metal plating, likely leading to permanent damage. – Finally, always ensure to use an appropriate charger to charge your custom lithium battery.
Rapid Battery Swapping
Two-wheeled battery swap stations allow users to exchange their depleted battery packs for fully charged ones within a matter of minutes. This significantly reduces charging time compared to traditional plug-in charging methods, enabling users to quickly get back on the road and continue their journey without lengthy waiting periods.
Extended Range and Flexibility
With a battery swap station, two-wheeled electric vehicle users can effectively extend their vehicle’s range. By swapping out depleted batteries for fully charged ones, users can cover longer distances without worrying about finding a charging station. This increased range and flexibility make electric vehicles more practical and versatile for various riding needs.
Elimination of Charging Infrastructure Dependency
Battery swap stations eliminate the reliance on extensive charging infrastructure. Instead of waiting for charging stations to become available or worrying about compatibility, users can simply visit a battery swap station and exchange their battery pack. This reduces the need for widespread charging infrastructure deployment, making electric vehicle adoption more feasible in areas with limited charging infrastructure.
Improved Time and Cost Efficiency
Battery swap stations offer time and cost efficiency for users. The quick swapping process saves users valuable time compared to waiting for a vehicle to charge. It also eliminates the need for individual vehicle owners to invest in expensive charging equipment, as the infrastructure and maintenance costs are managed by the battery swap station operator. This affordability can further promote the adoption of two-wheeled electric vehicles.
Scalability and Rapid Deployment
Two-wheeled battery swap stations can be rapidly deployed and scaled up to meet increasing demand. These stations can be strategically placed in high-traffic areas, allowing for easy accessibility and utilization by a large number of users. The compact size of two-wheeled electric vehicles and standardized battery packs facilitate the establishment of a dense network of swap stations, supporting rapid expansion and coverage in urban areas.
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