Battery swap system – introduction and how it works

Battery swap system - introduction and how it works

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In today’s era of electrification, electric motorcycles, which have certain advantages in terms of environmental protection, speed, convenience, and responsive handling, have gradually been widely used in people’s daily life. But one problem you’ll have to deal with is that their batteries can only last for a specific time period before they need to be charged or replaced. This is why battery swap systems were introduced, and this article will explain everything you need to know about battery swap system, including the APP and management background.

What makes a battery swap system popular

With the increase of the penetration rate of battery swap stations, Battery swap systems also have gained a degree of popularity since their introduction, and this popularity is well deserved. here’s an outlook on the reason for the rapid increase in the popularity of battery swap systems. Apart from the fact that it is significantly faster than fast charging, battery swapping system helps ensure that battery life and status is monitored. Also, since experts control this process, they can ensure the battery does not suffer overcharging.

Opportunities for Battery Swapping

What is a battery swap system

Battery swap stations allows motorcycle drivers to swap their used-up batteries with fully charged ones. And a battery swap system is an advance technology that can support and manage the battery swap station. Of course, there’s always the option of charging battery instead of going for a replacement.


But then, this option is usually time-consuming and may not be viable when you need to ride a motorcycle for a long time. But with the introduction of the battery swap system, the time wasted on battery charging is automatically eliminated. Now, drivers can quickly get a replenish electric energy and return to the road in no time.Therefore, battery swap stations are now popular in many countries with a large number of motorcycle users.


Do we need a battery swap system for battery swap stations

As mentioned above, a battery swap station is where users swap their depleted batteries with fully-charged ones. Now, since the battery swap system is the technology that makes battery swapping possible, it is a no-brainer that battery swap stations can not function without this system. So, to satisfy the query, we need battery swap systems for battery swap stations to function efficiently.


How many parts does a battery swap system usually contain

The battery swap system usually combines several parts to make the process work, including two hardware, which is the battery swapping cabinet with swappable battery; and two software, namely, the user side APP and the online management background platform. Of course, each part has its functions, but they all work together to make the technology efficient. For many, the system is pretty straightforward, while others may find it a bit more complicated. However, APP and online management services have helped simplify the process.


For agents operating the business model of battery swap cabinets,the battery swap system applications and online management allow them to monitor the status of the swapping cabinet with swappable battery and the number of users via smart devices. This feature has to be installed and linked to battery to function. These features help minimize battery emergencies by alerting agents of any abnormal condition. Having all this information means agents get to keep tabs on battery performance to avoid any surprises.



Can the battery swap system be customized

Electric motorcycles, especially those from top 10 electric motorcycle manufacturers in the world, are becoming more popular, and so is the concept of battery swapping. In fact, this technology has experienced many significant modifications, making it more friendly. Today, it is even possible to customize a battery swap system to meet specific needs.


Firstly, the size and the specification of batteries at swap stations can be customized to meet the needs of different motorcycle models on request. This is an in-demand service due to the compact battery size of some electric motorcycles. And the functions and modules from the software side can also be customized.


Take TYCORUN’s battery swap system as an example, the related data of each battery and battery swap cabinet can be reported to the management background, so that information of user, revenue, battery swapping outlets, swappable battery, package orders, system warning can be checked. And TYCORUN’s customer can always contact facilitate agents to adjust the operation plan according to the actual needs and operation situation. A custom battery swap system can help get the best treatment for electric motorcycle battery.


What is battery swap system APP

A battery swap system app is a software program that is designed to aid the motorcycle users with the battery swapping process and make it more efficient. The Battery Swap System APP is mainly designed for customers, and customers can use the software to perform battery swaps.


For users, the complete battery replacement process includes registering an account, purchasing a battery swap package, scanning a QR code to get a fully charged battery, scanning the code to return the battery after the battery is used up, etc. In some cases, it is also necessary to open the APP to find the nearest substation outlet according to the location. All these steps need App to realize.


Functions of battery swap system APP

The battery swap system APP is mainly for users. Users who want to use battery swapping service first need to register a account through the APP so as to pay a deposit and buy a package according to their own needs. When they need to use battery swap cabinet, they have to log in the app and search for the nearby battery swap station so that they can scan the QR code on the cabinet, and then click the touch screen of the cabinet for battery swapping process.


Therefore, the battery swapping APP is very important at the actual application scenario. Of course, the APP also has some other functions, such as user information confirmation, package usage and adjustment, low battery smart reminder, etc.



The process of swapping batteries with a battery swap APP

Have you ever wondered how the battery swapping process actually pans out? The battery swap app already has a record of the battery type and model since it has been linked. So it takes significantly less time to evaluate the condition of the battery. Users just need to log in the APP to search the nearby battery swap cabinet and scan the QR code with their own smart device.


After scanning the QR code, the system will give a voice prompt as to which slot the drained battery can be put into. After putting it in, the battery swap cabinet will automatically pop up a battery or a cabinet door, so that a fully charged battery can be obtained, and the battery swap process can be completed within 2 minutes.


What are the advantages of battery swap APP system

If you have experienced the battery swap app system being used firsthand, you might already be familiar with some of its advantages. Among other benefits, the battery swap app system can run diagnostics, predict battery durability, and monitor performances. Here’s a breakdown of the advantages of the battery swap app system.


● Store user information to facilitate online cloud platform user management.

● With information prompt function, it can record the user’s driving mileage, monitor the battery power, and remind the user to find a nearby battery replacement station to replace the battery in time.

● The information it provides about the battery helps encourage safe and secure battery usage.


What is battery swap online management system

As the name implies, this system is software that oversees the battery-swapping process. It monitors the process to ensure that batteries are correctly swapped. First, it analyzes the health of the spent battery and gives feedback. If the battery is good, the management system authorizes a swap efficiently. It will monitor and control the working status of all software and hardware in the battery swap station in real time.


As explained earlier, this management system helps monitor and analyze battery life to ensure it is in good health. The management background checks your old depleted battery to ensure it is still functional, and it also checks that the replacement battery is in good health. This management system ensures you have a custom battery swap system that helps oversee everything about your motorcycle battery.



Functions of TYCORUN battery swap system online management background

TYCORUN battery swap system is one of the leading swap systems today, with a reputation for performing smooth and seamless battery swapping operations. This is mainly thanks to its online management system that provides key information for the swap stations. Here’s how it works.


● It stores the battery information such as DOD, SOC, cycled times, state of charge, etc, for easy analysis and displays the parameters.

● It analyzes the health and status of the battery.If there is an abnormality in the battery, such as overcharging or loss, a warning will be issued in time.

● The related data of each battery and battery swap cabinet will be reported to the management background in real time, so that the battery can be monitored and charged scientifically.

● In addition to monitoring the battery, it will also monitor and display the information and status of the battery swap cabinet and users, and can perform data analysis and visual display of the operation status of certain time period.


How to use the battery swap online management system for better operational results

The battery swap online management system is critical for ensuring a smooth battery swapping operation,and here are a few pointers on how to use this sublime innovation.

● The online management system examines the battery and provides feedback on the battery statistics.

● During the swapping process, the online management system can be used to monitor and regulate the battery and cabinet temperature.

● You can also use this system to monitor the battery charging process and keep it at optimum operation.In this way, the performance of the battery can be guaranteed to the greatest extent, so as to prolong the life of the battery and replacement cycle, reducing the cost of the battery.

● The operation plan can also be adjusted and optimized according to the user operation data presented by the management system and the usage of the battery swap cabinet.


Can I check my revenue data with a battery swap system

Indeed, battery swapping is a profitable business model that can generate good returns. Well, sometimes, it is difficult to track the income being generated because of the different payment methods. However, this problem is correctable, as you can easily check the revenue data using the battery swap system.



How the battery, swapping cabinet, APP, and background communicate

When in use, the battery can communicate with the swapping cabinet and the app via software that directly uploads the battery data to the cloud platform. Since the cloud platform is accessible to the cabinet, it then reads and interprets the uploaded data to know the next step to take according to its programming. Meanwhile, the communication protocol among the four also needs to be connected.


How much does it cost to develop and maintain the whole battery swap system

It is no secret that owning a battery swap system can be very profitable. However, it would be best to consider the cost of developing and maintaining the swap station first. Here’s a breakdown of the estimate to help aid your decision. For a start, if you are considering a swap station cabinet with 12 ports, which will cost approximately $2,500. Next, you need to consider the batteries, and the number of batteries you need should be one less than the number of ports on the cabinet. If you use a 12-port cabinet, you’ll need 12 batteries, each costing about $450.


Software development is the real deal, and it often costs significantly more than other components. The cost of developing and installing medium-complexity software is usually over $30,000. However, with TYCORUN, you can choose a one stop battery swap station solution,which includes batteries, cabinets, software system and even a suitable motorcycle. Other costs to consider include rent, power cost, and after-sales maintenance charges.


What are the challenges of customizing a battery swap system

The challenges of customizing a battery swap system are few but can be quite problematic if not appropriately conditioned. First, the fact that different electric motorcycle models come with different battery specifications can be an initial challenge. Also, some motorcycle batteries are inbuilt to protect the cells and may not support swapping. This means the battery can only be charged but not replaced. In cases like this, battery swapping is already not supported, thereby completely canceling the option of a custom battery swap system.


So the biggest challenge of customizing a battery swap system is that the manufacturer ought to have the capability of manufacturing swappable batteries of uniform standards and have handshake agreement with motorcycle manufacturers. As for TYCORUN, Benlg motorcycles have reached an agreement with TYCORUN, so Benlg motorcycle users can directly replace batteries at TYCORUN’s battery swap stations.


Can the battery swap system be used in any battery swap station

Yes, the battery swap system can be used in any functional station, on condition that there is a docking communication protocol. And there will be a fee in the process of communication and debugging. Therefore, it is necessary to choose a supplier that can provide a complete battery swap solution, which can save the cost of communication agreements.



How to choose a battery swapping system supplier

Choosing a battery-swapping system supplier can be tricky because you want to ensure you select a supplier you can work with. You also want to make sure your supplier knows what they are doing, and here are some factors to consider.


● You must consider the safety of your motorcycle battery and choose a supplier that can guarantee this requirement.

● Ensure your supplier can install sophisticated PACK technology and a powerful battery to keep the system running.

● Choose a supplier that can customize the battery swap system according to business model and operation needs.


What are the differences between battery swapping systems from different suppliers

The emphasis placed on finding the right battery-swapping system supplier begs the question of what difference it actually makes. Detailed functions and display of the battery swapping system of different suppliers may vary. But the basic functions that are related to battery swapping process, such as QR code scanning and package paying, are similar. While different suppliers may support different paying method, and some suppliers support mini program in addition to APP.


For suppliers like TYCORUN that can customize the battery swapping systems, payment options like paying deposit or not, paying by mileage or package, etc, can also be adjusted according to customer’s operation plan, so that TYCORUN’s customers can build their own brand of battery swapping stations.

Rapid Battery Swapping

Two-wheeled battery swap stations allow users to exchange their depleted battery packs for fully charged ones within a matter of minutes. This significantly reduces charging time compared to traditional plug-in charging methods, enabling users to quickly get back on the road and continue their journey without lengthy waiting periods.

Extended Range and Flexibility

With a battery swap station, two-wheeled electric vehicle users can effectively extend their vehicle’s range. By swapping out depleted batteries for fully charged ones, users can cover longer distances without worrying about finding a charging station. This increased range and flexibility make electric vehicles more practical and versatile for various riding needs.

Elimination of Charging Infrastructure Dependency

Elimination of Charging Infrastructure Dependency

Battery swap stations eliminate the reliance on extensive charging infrastructure. Instead of waiting for charging stations to become available or worrying about compatibility, users can simply visit a battery swap station and exchange their battery pack. This reduces the need for widespread charging infrastructure deployment, making electric vehicle adoption more feasible in areas with limited charging infrastructure.

Improved Time and Cost Efficiency

Improved Time and Cost Efficiency

Battery swap stations offer time and cost efficiency for users. The quick swapping process saves users valuable time compared to waiting for a vehicle to charge. It also eliminates the need for individual vehicle owners to invest in expensive charging equipment, as the infrastructure and maintenance costs are managed by the battery swap station operator. This affordability can further promote the adoption of two-wheeled electric vehicles.

Scalability and Rapid Deployment

Scalability and Rapid Deployment

Two-wheeled battery swap stations can be rapidly deployed and scaled up to meet increasing demand. These stations can be strategically placed in high-traffic areas, allowing for easy accessibility and utilization by a large number of users. The compact size of two-wheeled electric vehicles and standardized battery packs facilitate the establishment of a dense network of swap stations, supporting rapid expansion and coverage in urban areas.

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