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Practical guide to electric motorcycle swappable battery

  • By: Hailey
  • November 13, 2023
Practical-guide-to-electric-motorcycle-swappable-battery
In the electrifying world of Motorcycles, swappable batteries are creating a paradigm shift. This technology is revolutionizing the way we perceive distance and charging time. Let’s delve into the transformative journey of electric motorcycle swappable battery.
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What is an electric motorcycle swappable battery?

The electric motorcycle battery swap system is gradually gaining people’s attention and love in the market. With the battery swapping system, motorcycle riders can remove the drained battery from the electric motorcycle, put it into the battery swapping cabinet, and replace it with a fully charged battery from the swapping cabinet. And the electric motorcycle swappable battery is one of the most important part in the battery rswapping system.

An electric motorcycle swappable battery refers to a rechargeable energy storage unit specifically created for electric motorcycles. This battery is used with the battery swapping cabinet, offering a convenient and effective means of extending the range of electric motorcycles without the need to wait for battery recharging.

Swappable battery technology aims to tackle the common range limitations seen in electric motorcycles and encourages their adoption by minimizing downtime during the recharging process.

Different-types-of-electric-motorcycle-swappable-battery

Different types of electric motorcycle swappable battery

Various electric motorcycle swappable battery systems are available, each featuring unique characteristics and designs. Here are some common categories.

At present, the commonly used electric motorcycle swappable batteries are lithium batteries, of which ternary lithium batteries and lithium iron phosphate batteries are most common.

Compared with lithium iron phosphate batteries, ternary lithium batteries have higher energy density and faster charging speed. Moreover, ternary lithium batteries are more resistant to low temperatures. However, the cycle life of ternary lithium batteries is worse than that of lithium iron phosphate, and they are not resistant to high temperatures.

Characteristics of electric motorcycle swappable battery

  1. Standardization: Swappable batteries are engineered to conform to standardized specifications, promoting cross-model compatibility among different electric motorcycle brands. This standardization streamlines the battery-swapping process.
  2. Efficient swapping: Swappable batteries are designed for swift and efficient replacement, minimizing downtime during the exchange procedure. Therefore, they have more requirements on packaging, connection ports and shell design, which makes them need to be durable, waterproof and dustproof.
  3. Energy density: Electric motorcycle batteries exhibit varying energy densities, influencing the range between swap-outs. Batteries with high energy density provide greater mileage before requiring replacement.
  4. Safety features: Swappable batteries often integrate safety measures, including thermal management systems and protective enclosures. And swappable batteries are monitored 24 hours through the background management platform of the swapping system, which guarantees the safe use.

Benefits-of-electric-motorcycle-swappable-battery

Benefits of electric motorcycle swappable battery

  1. Expanding range with electric motorcycles: Electric motorcycle swappable batteries offer an extended range for eco-conscious riders.
  2. Minimizing downtime: Swapping batteries swiftly to keep riders on the move, especially in urban areas.
  3. Affordability: Some operators have launched cost-effective battery swapping packages, making the cost of using the battery swapping cabinet itself affordable. Compared with the electricity charges incurred by long-time charging and the cost of purchasing new batteries, using a battery swapping cabinet eliminates the need to pay electricity bills for charging and the high motorcycle battery price.
  4. Sustainability and environmental impact: Swappable batteries contribute to a greener, cleaner future for transportation.

Charging vs. swapping – which is more affordable?

When considering the affordability of electric motorcycles, the decision between charging and utilizing swappable batteries hinges on several critical factors.

For numerous electric motorcycle owners, charging at home remains the go-to, cost-effective option. Nevertheless, it’s vital to assess both the duration required for a full recharge and whether your home charging setup caters to your specific needs.

Usually it takes 6-8 hours to fully charge an electric motorcycle battery pack, and don’t forget the cost of the battery itself. The battery usually charges a big part of the cost for buying an electric motorcycle. And for some battery swapping service providers who cooperate with custom electric motorcycle manufacturers, users can purchase the motorcycle without batteries and use the swapping service instead, which is a big save for the motorcycle cost.

Charging-vs-swapping-which-is-more-affordable

Also, the battery wouldn’t last forever, once the battery reaches the limit of service life, users will have to buy a new one, which is big cost. While using battery swapping service means they don’t have to buy these new batteries.

Another important consideration is safety. Charging at home is not safe, and overcharging is easy to occur, resulting in safety accidents such as battery fires. However, the batteries in the battery swap station are charged centrally and monitored in real time, so users wouldn’t need to worry about security issues caused by irregular charging.

On the flip side, electric motorcycle swappable battery technology offers unparalleled convenience and rapid turnaround times, directly addressing the ever-present “range anxiety” dilemma. Battery swap service packages provided by battery swap station suppliers play a pivotal role in spreading the cost over time, thereby mitigating the initial expense associated with electric motorcycle ownership.

Common specifications of electric motorcycle swappable battery

Project Specifications
Model TYCORUN 48V 50Ah swappable battery TYCORUN 60V 50Ah swappable battery TYCORUN 72V 50Ah swappable battery
Combination 14S1P 17S1P 20S1P
Typical capacity 50Ah (standard test) 50Ah (standard test) 50Ah (standard test)
Minimum capacity 48Ah (standard test) 48Ah (standard test) 48Ah (standard test)
Energy About 2.5Kwh About 3Kwh About 3.6Kwh
Standard 48V 60V 72V
Shipping voltage 51.8V >63V >72V
AC internal resistance 200mΩ <200mΩ <200mΩ
Charge cut-off voltage 58.8V 73V 86V
Discharge cut-off voltage 42V 47.6V 56V
Standard charging method Charge with constant current 0.5C (25A), charge to 58.8V constant voltage, cut-off current 0.01C (0.5A), ambient temperature 25℃
Maximum charging current ≤40A
Standard discharge method Discharge with constant current of 0.5C (25A), discharge to discharge protection, ambient temperature 25℃
Maximum continuous discharge current ≤50A
Product Size 305*175*160mm 330*185*160mm 320*220*160mm
Weight About 14KG About 18KG About 21KG
Cycle life ≥800 times (standard charge and discharge mode), capacity ≥80%
Shell material SPCC:1.0mm SPCC:1.0mm SPCC:1.0mm
Range of working temperature Charge: 0℃–+45℃(0.2C charge) Discharge: -10~60℃(0.5C discharge)
Storage temperature 0℃~+45℃

How to use an electric motorcycle swappable battery in battery swapping stations

When it comes to the seamless process of swapping electric motorcycle batteries, the battery swapping app plays a pivotal role, here we will take TYCORUN battery swap app as an example. Here’s how you can make the most of it:

  1. Scanning the QR code: Begin by launching the TYCORUN battery swap app on user’s smartphone. Within the app, locate the feature that allows to scan QR codes. Once the user has accessed this feature, use the smartphone’s camera to scan the QR code displayed on the battery swapping station.
  2. Scanning for return: When the time comes to the battery drains out, scan the QR code on the battery swapping station’s screen using the TYCORUN app. This step authorizes the returning of the depleted battery from the motorcycle to the battery swapping cabinet.
  3. Retrieving the swappable battery: Upon successfully returning the battery, user will scan the QR code again to receive authorization to remove a fully charged battery from the swapping station. Carefully take the battery from its designated compartment within the station.
  4. Installing the swappable battery: With the fully charged battery, it’s time to install it on the electric motorcycle. Ensure secure mounting and electrical connection. This straightforward process ensures that the motorcycle is now equipped with a fresh source of power.

These steps highlight the user-friendly and efficient process enabled by the TYCORUN battery swap app, ensuring that users’ electric motorcycle is always ready to hit the road with a fully charged battery.

How-to-use-an-electric-motorcycle-swappable-battery-in-battery-swapping-stations

Why is battery swapping so popular?

Battery swapping has gained significant traction within the electric motorcycle community for a multitude of compelling reasons.

Convenience

The popularity of battery swapping also stems from the sheer convenience it offers. This method boasts a swift and hassle-free process, rendering it ideal for urban commuters and riders who are perpetually on the move. Additionally, certain battery swapping systems permit “hot-swapping,” enabling battery replacement without the need to power down the motorcycle, thereby drastically curtailing downtime.

Sustainability

Electric motorcycle swappable batteries impeccably aligns with sustainability objectives. These systems fervently promote the reuse of batteries, consequently reducing waste and actively championing the transition towards eco-friendlier transportation alternatives.

Affordability

Like mentioned above, battery swapping doesn’t only save the time for maintenance and charging, it also saves the cost of buying the new batteries and electricity bill.

Maintenance-tips-on-electric-motorcycle-swappable-battery

Maintenance tips on electric motorcycle swappable battery

Effective maintenance of electric motorcycle swappable battery is pivotal in ensuring its longevity and optimal performance throughout its lifecycle. Here are fundamental maintenance tips to adhere to:

  1. Routine inspection: Periodically conduct thorough inspections of the battery connectors, meticulously checking for cleanliness and signs of wear. Cleaning any accumulated dirt or debris from connectors is essential to maintain a secure connection.
  2. Preserve dryness: Maintain the battery and its connectors in a consistently dry state. Exposure to moisture can lead to corrosion and inflict damage over time.
  3. Adhere to manufacturer guidelines: Strictly adhere to the manufacturer’s recommendations concerning the charging and discharging of the battery.

Choosing tips on the best electric motorcycle swappable battery supplier

Selecting the right supplier for electric motorcycle swappable battery is a critical decision. TYCORUN is a reputable battery swap solution supplier in this field, known for its high-quality products and extensive service network. Here are some tips to help you choose the best supplier:

  1. Dependability: Prioritize a supplier with an established track record of reliability and excellence. TYCORUN’s reputation for dependable products and services precedes it.
  2. Compatibility assurance: Verify that the supplier offers swappable batteries that are fully compatible with specific electric motorcycle model. Seamless compatibility is paramount for uninterrupted operation.
  3. Accessible customer support: Take into account the accessibility of customer support and service centers. TYCORUN Energy’s extensive service network guarantees ready access to professional support when required.

FAQs

Can I charge an electric motorcycle swappable battery at home?

Charging an electric motorcycle swappable battery at home is not a common practice. Unlike conventional electric motorcycle batteries, swappable batteries are not intended to be charged at home. The biggest reason is that there is no communication protocol between the chargers using at home and the swappable battery, so charging cannot be achieved. There will be no response when the plug is inserted.

How much do electric motorcycle batteries cost?

The cost of electric motorcycle batteries can vary significantly, influenced by various factors such as the brands and battery types. In general, electric motorcycle batteries can range in price from a few hundred to several thousand dollars.

What is the lifespan of an electric motorcycle swappable battery?

On average, electric motorcycle swappable batteries can endure approximately 1000-3000 charge cycles. This translates to several years of reliable use, covering a substantial distance of tens of thousands of miles for many riders. Extending the battery's lifespan entails adhering to proper maintenance protocols, including following the manufacturer's recommendations for charging and storage.

Picture of Hailey
Hailey
Hi, I am Hailey, Since I graduated with my master's degree in physics, l have dedicated myself to lithium battery industry and worked with lithium battery engineers to complete various lithium battery design and manufacturing projects. Based on the electronic knowledge as a lithium battery engineer for more than 4 years, I am now mainly responsible for writing content about lithium battery and I would like to share my views with you.
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Comment (2)

  • AhmedJune 12, 2024

    Please contact me as soon as possible

    Reply
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      NancyJune 19, 2024

      Hi, dear. Thanks for your comments, our professionals will contact you further.

      Reply

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